Engineered for absolute stability, extreme temperature resilience, and optimal space optimization.
Engineering Next-Generation Industrial Warehouse Racking & Cold Storage Systems
Nanjing Lush Rack Co., Ltd. is a professional manufacturer specializing in industrial storage racking systems and warehouse storage solutions. The company is dedicated to the research, design, production, and installation of a full range of warehouse racks and shelving systems, providing efficient and reliable storage infrastructure for modern logistics and supply chain operations.
With strong engineering capabilities and advanced manufacturing equipment, Nanjing Lush Rack Co., Ltd. is able to deliver complete warehouse racking solutions from concept design and structural calculation to production, quality inspection, and installation guidance. Our engineering team works closely with clients to analyze warehouse space utilization, material flow, and load requirements, ensuring that each solution is safe, stable, and cost-effective.
Operating under strict safety protocols and international design standards (such as RMI, FEM, and EN codes), we address the critical challenges of sub-zero environments, physical dynamics, and structural safety to secure operations worldwide.
“Cold storage space costs up to 3 times more to build and maintain than dry storage. Our high-density, low-temperature racking systems are engineered specifically to increase space utilization by up to 85% while ensuring physical structural integrity at temperatures as low as -40°C.”
How steel characteristics, surface treatments, and structural physics dictate cold storage safety.
In low-temperature conditions—especially in flash freezing and deep refrigeration tunnels ranging from -20°C to -40°C—standard carbon steels undergo a physical phase known as the ductile-to-brittle transition. Racking systems designed without consideration for this transition risk sudden catastrophic structural failure under dynamic forklift impact load. Nanjing Lush Rack Co., Ltd. specifically utilizes high-yield structural steel grades (such as Q355D or Q355E) containing specific micro-alloying elements designed to maintain impact toughness at low temperatures, verified through Charpy V-Notch impact testing protocols.
Cold storage facilities experience continuous micro-climatic temperature shifts when loading gates open and close. This thermal dynamic causes rapid condensation to form on metal surfaces. To prevent premature oxidation and rust, our cold room shelving relies on specialized coatings:
Cold storage automation (AS/RS, Shuttle Car Systems) demands exact tolerances. As structural steel expands and contracts with shifting temperature profiles, rack tolerances must stay within fractions of a millimeter. Lush Rack's engineering incorporates computerized structural load modeling to calculate exact thermal coefficients, ensuring absolute compatibility with high-speed automated storage and retrieval systems.
From raw steel sheets to heavy-duty structural frames: our state-of-the-art facility in action.
The company maintains a strict quality control system throughout the production process, from raw material selection to final product inspection. All racking systems are designed and manufactured to meet international safety and durability standards, ensuring long service life and reliable performance even under heavy industrial use.
Nanjing Lush Rack Co., Ltd. has a skilled technical team and an experienced sales department that provides responsive communication and professional support. With stable production capacity and efficient supply chain management, we are capable of handling both standard orders and large-scale customized projects with consistent quality and on-time delivery.
Tailored spatial architectures matching global distribution, storage, and safety dynamics.
Optimized for LIFO/FIFO logistics. Maximizes cold room volume by reducing traditional access aisles, permitting forklifts to drive directly into the bay racks.
Semi-automated high-density configuration. Electric shuttle platforms transfer pallets deep inside the channel, minimizing fork truck entry and increasing safety.
Racks are installed on guided mobile bases driven by electric motors. Keeps only one operating aisle open at a time, doubling cold storage density.
Our products are widely used in industries such as logistics and distribution, e-commerce fulfillment centers, manufacturing, automotive parts storage, cold chain logistics, and retail warehousing. We have established a strong customer base across domestic markets in China, and our products are also exported to Southeast Asia, Europe, North America, and other international regions.
As a trusted partner in warehouse storage solutions, Nanjing Lush Rack Co., Ltd. is committed to delivering high-quality racking systems, innovative storage concepts, and long-term value for our customers. We continue to focus on improving warehouse efficiency, reducing operational costs, and supporting the development of modern intelligent logistics systems.
Integrating localized material abundance, precision automated technology, and supply chain speed.
Our engineering conforms to European FEM standards, American RMI guidelines, and ISO certifications, securing compliance across customs boundaries.
Located in Nanjing, the manufacturing heart of racking equipment in China, we leverage local high-grade steel and efficient sea-freight access routes.
We design, configure, and customize solutions for cold rooms, chemical processing facilities, or pharmaceutical complexes to maximize performance.
Expert responses addressing engineering tolerances, design considerations, and procurement processes.
At temperatures below -20°C, standard Q235 steel can become brittle and vulnerable to cracks. We recommend using Q355D or Q355E high-yield structural steel. These grades undergo impact toughness testing at -20°C and -40°C respectively to guarantee the steel maintains sufficient ductility to withstand physical stress and loading impacts.
Hot-dip galvanizing (HDG) offers superior protection for high-humidity cold rooms or areas prone to condensation because the zinc forms a metallurgical bond with the steel. However, for dry, temperature-controlled cold rooms, our specialized sub-zero powder coating is highly effective, cost-efficient, and available in multiple colors to assist with zoning.
Yes. Our engineering team utilizes advanced finite element analysis (FEA) software to perform structural calculations based on localized seismic and building codes (such as AS4084, RMI, and FEM standards) to ensure compliance with local regulations.
We use specialized packaging techniques designed to withstand maritime transit. Racking uprights and beams are bundled with heavy-duty strapping, padded with protective foam wraps, and secured to prevent shifting during shipment.
Engineered solutions designed to optimize high-density and heavy-duty storage configurations.
Lush Rack